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(ET) shunt for Alltrax E15 retrofit - what specs, or how to substitute?
My E15 (that I picked up off EBay last month with mower and snowblower)
wouldn't move under its own power. Opening up the control box, I found a
rat's nest. Actually the previous owner said they were chipmunks, but in
any case it was a mess. Lots of wires were chewed and corroded and I
didn't know where to start. Since it is a HA (relatively late-model),
most of the diagrams I've been able to download didn't relate to my
circuit with 5 contactors and different control logic. Somebody's website
I saw mentioned a conversion using a Curtis 1204 or some such controller,
and I decided new technology was the way to go. Luckily (since I'm not an
electrical engineer) before I ordered one of those I found this list and
discovered the Alltrax controller. I ordered it last week and started the
installation.
I'm nearly done but I've hit a couple of snags. Steve Richardson at
Alltrax answered my questions about the external resistor (1 W 10 Ohm) and
diode (3A 100V) shown on their schematic - it turns out I need to obtain
those myself.
But the big problem is that my original circuit didn't have a shunt, at
least not one I recognized as such. And if it was just a length of wire
like Steve said he saw on a E20, then I have no idea which wire it was.
Evparts.com lists a pretty good selection of shunts
(http://www.evparts.com/shopping/?id=943) under the Renewable section, but
I don't know which one to get to match the ammeter in the E15.
Also, I re-used one of the leftover open-frame relays to implement
key-switch and seat-switch interruption of the PTO contactor, a feature
originally present in my machine and not shown on the Alltrax schematic.
Since I have an almost 3-year old around, I thought the safety feature was
worth an extra 1/2 hour of crimping and locating the right
interconnections to use.
Steve suggested that the thermal cut-out switch mounted on the drive motor
could be rewired in series with the key-switch and seat-switch, rather
than in series with the M- lead, this would serve the same effect and
reduce the current carried by the thermal cut-out and thus any arcing if
the cut-out opens. Using a 18-gauge wire would simplify rewiring for
anyone who's removed the chassis wiring. I guess if I do this I'll add an
override switch so I can debug which switch is failing (key, seat, or
thermal cut-out).
Questions:
Should I get an off-the-shelf shunt for this meter? Or if I'm better off
solving my problem the old-fashioned way (fabricating my own shunt), does
anyone know the full-scale millivolt input current for the OEM ammeter?
Also, what wire gauges are used for the battery interconnects and for the
motor power and PTO connections?