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Re: (ET) new relay in - now no reverse
Pages 5-2 and 5-3 of the Homeowner's Service manual of the
cover the basic theory of the control system for the AA- E-15 and its less
endowed stepchild, the E-12 S.
One of the things that is unique about an SCR is that once it is
on, it is ON. Remove the gate current, and it is STILL on.You have to
interrupt current flow to the anode the make it unlatch.{More sophisticated
gated devices came later to address this shortcoming.}
This is what the RTN circuit does for the PTO and the 'L'
contactor.
As far as using a bipolar transistor to do the
job.................... Why reinvent the wheel? <VBG>
In (tongue in cheek) view of your other misadventures, maybe we
should just stick to getting this unit to back up without making sacrificial
smoke. <VVBG>
BTW, have you found out if those relays have clamping diodes in
them yet ?
ABTW
{PNP......Points iN, Please.
NPN..Never Points iN. }
RJ
----- Original Message -----
From: "Michael S Briggs" <msbriggs alberti unh edu>
To: "RJ Kanary" <rjkanary nauticom net>
Cc: <elec-trak cosmos phy tufts edu>
Sent: Sunday, August 06, 2006 7:27 PM
Subject: Re: (ET) new relay in - now no reverse
On Sun, 6 Aug 2006, RJ Kanary wrote:
Since the time delay is likely inoperative, just using the Reverse
switch in the throttle eliminates more things to go wrong.I suspect your
time delay isn't working, since you have experienced reversing relay
issues.
It's definitely not working right now :) - but that's almost certainly due
to the surplus relay with a short across the coil, that fried something on
the time delay circuit (now that I managed to mow the lawn (without
reverse), I'll pull card 1 out and take a look at it). I guess the
question is whether to try fixing the time delay circuit, or just bypass
it - which would mean I'd need to remember (uh oh) in the future to never
switch between forward and reverse quickly. And if I do bypass it, should
I jumper the wires that go to pins 8 and 9 with them also connected to the
card, or just pull them off the card and jumper them off of it? Reason
being that from the schematic, it looks like the line coming in from pin 8
(from the reverse switch) also connects to some of the other stuff on card
1 - not sure what those parts are for though.
I'd *like* to get card 1 working I think. Hopefully the only problem is
that a trace at the beginning of card 1 burned up, and I can just make a
new solder trace, or solder in a wire jumper over the burned trace. If
that SCR is fried, then my question becomes - what should I replace it
with? I'm not all that strong on transistors and rectifiers and such, but
it seems that a PNP (or NPN, crap, I always have trouble remembering which
is which... I think PNP is the normally open one that closes when you have
a certain current coming into the gate?) transistor would be a nice
replacement, if I understand the time delay circuit correctly.
Is this how the time delay works? : when you move the speed lever into
reverse neutral, the reverse switch closes, connecting pin 8 of card 1 to
36V (or whatever batt voltage is). Pin 8 feeds into the anode of the SCR,
which seems to be functioning essentially like a PNP transistor in this
circuit. There's a little RC circuit connected between pin 8 and the gate
of the SCR, such that the gate doesn't have enough current coming in until
the capacitor in that RC circuit has charged up to a certain point - which
is creating the time delay. Once enough current is going into the gate,
the SCR closes (which I think is how PNP transistors work?), and pin 8
then becomes connected to pin 9, which powers the reverse relay, causing
it to flip the direction of the current in the field coils in the drive
motor.
Is that essentially how it works? If so, if I want to replace that SCR
with a more modern PNP transistor, I'd need to pick one that would trigger
with the "right" current coming into its gate (which means I'll need to
analyze that circuit some... unless someone else has?).
Anyway, I managed to mow the lawn by putting in the old, original, fried
relay, just rewiring it so I only have forward instead of only reverse.
Mowing with only one direction is kind of a pain, but easier with no
reverse than no forward. :)
Overall it was a rough day for the E15, mostly due to my carelessness.
After installing the new capacitor, I was topping off the tractor this
morning, and wanted to see what voltage the charger was putting out. Being
lazy and careless, instead of putting the positive end of the voltmeter to
a well chosen spot such as the + terminal of the most positive battery, or
where it connects to the power disconnect, I chose to put it on the spot
on the Landis controller where the red wire connects to the PC board (the
red wire that connects to the power disconnect, and hence is connected to
the uppermost battery + terminal). Of course, those solder traces are
really close together, and the probe of my multimeter shorted across the
solder spot where the red wire connects, and the trace connected to the 47
uF capacitor, shorting across them, and making a nice "pop". Right now I'm
trying to assess whether it only took out solder trace, or if it also
fried anything else.
Bah!
Thanks,
Mike