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(ET) More on loose magnets
- Subject: (ET) More on loose magnets
- From: "Steven Naugler" <snaugler earthlink net>
- Date: Sun, 8 Jul 2001 21:45:52 -0400
- Reply-to: snaugler earthlink net
- Sender: owner-elec-trak cosmos phy tufts edu
Sorry to respond rather late on the loose magnet issue, but we were on vacation without e mail.
So, more on the loose magnets. I've epoxied magnets on two motors successfully. One was a 3-1/2 inch diameter GE mower deck motor, the other was a SAAB convertible top hydraulic power pack motor, and on it the magnet was cracked into 4 pieces. In neither case were the cases rusted. Both have been in service for more than four years, so I believe the repairs are permanent. I don't think you have much to lose by trying.
I used whatever epoxy I had that was not a fast cure. First, I made sure that all surfaces were meticulously clean. After the epoxy was hard for 24 hours I post cured for another 24 hours an top of one of those portable liquid filled electric heaters that look like a radiator, which was set on low. I think that a post cure can be beneficial because some epoxies soften when they get hot the first time after their initial cure.
I learned this from reading about composite homebuilt aircraft, and virtually all I have read states that a post cure of epoxy structures is mandatory in critical epoxy/fiberglass structures. Is this an old aircraft homebuilder wive's tale? I can't say, but I have had good luck with this technique when several local motor shops will not reglue under any circumstances. I suspect that they cannot tolerate a failure rate of 5 to 10 %, where we GE tractor folks would be tickled with a success rate of 90 to 95 %.