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JOINT PHYSICS & CHEMISTRY COLLOQUIUM
Professor James J. Watkins
Department of Chemical Engineering and Co-Director, MassNanoTech
University of Massachusetts, Amherst
Supercritical fluids (SCFs) including carbon dioxide offer a unique
technology platform for the fabrication of devices having feature
dimensions in the sub-100 nm regime. This talk will describe SCF-based
processes for metal deposition and the formation mesoporous silicate
films for fabrication of devices with controlled architectures,
including microelectronic devices, sensors, separation media and
photonic materials. The preparation of Cu interconnect structures in
advanced integrated circuits will be used as an illustrative example and
other applications will be discussed.
As interconnect dimensions recede below 90 nm, the deposition of
defect-free high purity Cu films within high aspect ratio features
becomes a significant challenge. Recently we demonstrated these demands
can be met using chemical fluid deposition (CFD), a new approach that
involves the chemical reduction of organometallic compounds in
supercritical carbon dioxide. Reduction of Cu(II) or Cu(I) precursors
with H2 or alcohol yields remarkably pure films with resistivities as
low as 2.0 microohm-cm, well within standards required by the
International Technology Roadmap for Semiconductors. CFD can also be
used for the deposition of other technologically important metals
including Pt, Pd, Au, Ni, Co and their alloys using appropriate
precursors. For example, we recently deposited continuous Pd films deep
within porous supports for membrane applications.
Reduced interconnect dimensions will also place greater demands on
dielectrics, requiring the development of robust, mesoporous films. Here
we describe a new approach to mesoporous silicates that involves the
infusion and selective condensation of metal oxide precursors within one
phase domain of a highly ordered, preformed block copolymer template
dilated with supercritical carbon dioxide. The template is then removed
to produce the mesoporous oxide. To date we have replicated ordered
spherical and cylindrical morphologies to yield silica, organosilicate
and mixed silica/organosilicate mesostructures in films over 1 micron
thick while maintaining all the structural details of the sacrificial
copolymer template. One advantage of the process is the elimination of
excess alcohol from the reaction media, which provides a pathway for
rapid and high degrees of network condensation. Moreover, separation of
the template formation and infusion steps is enabling. Ultimately,
structure on both the local and device levels can be achieved in three
dimensions wholly in the polymer template using established techniques
prior to infusion of the inorganic phase. Control over mesoporous oxide
structures is enabling for a number of applications. For example
oriented arrays of cylindrical nanopores would find application in
catalysis, sensors and separations. The approach is extendable to other
metal oxides, including titania for optical applications.
Wednesday, February 4, 2004
Higgins Hall, Room 310
4:00 p.m.
Refreshments
3:30
Higgins 230